1 - Engine
2 - Fuel System
3 - Lube System
4 - Cooling System
5 - Fuel, Lubrication oil and Coolant
6 - Air Intake System
7 - Exhaust System
8 - Electrical
9 - Power Take off
10 - Special Equipment
11 - Operation and Verification
12 - Engine Tune-Up
13 - Preventive Maintenance
14 - Storage
15 - index
GENERAL INFORMATION
SCOPE AND USE OF THIS MANUAL
SAFETY PRECAUTIONS
SERVICE PARTS AVAILABILITY
CLEARANCE AND TORQUE SPECIFICATIONS
THE TWO CYCLE PRINCIPLE FOR DIESEL ENGINES
GENERAL DESCRIPTION
DDEC DIAGNOSTIC READER CAUTION
DDEC I
GENERAL SPECIFICATIONS
ENGINE MODEL, SERIAL NUMBER AND OPTION LABEL
REPAIR AND REPLACE
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
FABRICATING, ALTERING,
REMOVING AND DISPOSING OF GASKETS
ENGLISH TO METRIC CONVERSION
DECIMAL AND METRIC EQUIVALENTS
SPECIFICATIONS
ENGINE
CYLINDER BLOCK
CYLINDER BLOCK END PLATES
CYLINDER HEAD
VALVE AND INJECTOR OPERATING MECHANISM
EXHAUST VALVES
VALVE ROCKER COVERS
CRANKSHAFT
CRANKSHAFT OIL SEALS (FRONT AND REAR)
CRANKSHAFT CAP
CRANKSHAFT MAIN BEARING SHELLS
ENGINE FRONT COVER
CRANKSHAFT OUTBOARD BEARING SUPPORT (TRUNNION)
CRANKSHAFT REAR OUTBOARD BEARING SUPPORT
CRANKSHAFT VIBRATION DAMPER
CRANKSHAFT PULLEY
FLYWHEEL
CLUTCH PILOT BEARING
ENGINE DRIVE SHAFT FLEXIBLE COUPLING
FLYWHEEL HOUSING
PISTON AND PISTON RINGS
CONNECTING ROD
CONNECTING ROD BEARINGS
CYLINDER LINER
ENGINE BALANCE AND BALANCE WEIGHTS
GEAR TRAIN AND ENGINE TIMING
CAMSHAFTS AND BEARINGS
CAMSHAFT GEARS
IDLER GEAR AND BEARING ASSEMBLY
CRANKSHAFT TIMING GEAR
BLOWER DRIVE GEAR AND SUPPORT ASSEMBLY
ACCESSORY DRIVE
BALANCE WEIGHT COVER
FUEL SYSTEM
MECHANICAL UNIT INJECTOR
ELECTRONIC UNIT INJECTOR
FUEL INJECTOR TUBE
ELECTRONIC ENGINE CONTROLS
DDEC II
DDEC III
DDEC IV
ELECTRONIC FOOT PEDAL ASSEMBLY
TURBO BOOST SENSOR
OIL PRESSURE SENSOR
OIL TEMPERATURE SENSOR
PULSE WHEEL DDEC III AND II
SYNCHRONOUS REFERENCE SENSOR
TIMING REFERENCE SENSOR
COOLANT LEVEL SENSOR
COOLANT TEMPERATURE SENSOR
COOLANT PRESSURE SENSOR
FUEL PRESSURE SENSOR
FUEL TEMPERATURE SENSOR
FUEL PUMP
FUEL STRAINER AND FUEL FILTER
FUEL COOLER
LIMITING SPEED MECHANICAL GOVERNOR
SG HYDRAULIC GOVERNORS
PSG HYDRAULIC GOVERNOR
HYDRAULIC GOVERNOR DRIVE
HYDRAULIC GOVERNOR SYNCHRONIZING MOTOR
ELECTRONIC GOVERNOR
FUEL INJECTOR CONTROL TUBE (NONDDEC ENGINES)
LUBRICATING SYSTEM
LUBRICATION SYSTEM
LUBRICATING OIL PUMP
LUBRICATING OIL PRESSURE REGULATOR VALVE
LUBRICATING OIL PRESSURE RELIEF VALVE
LUBRICATING OIL FILTERS
LUBRICATING OIL COOLER (PLATE TYPE)
LUBRICATING OIL COOLER (TUBE TYPE)
LUBRICATING OIL COOLER BYPASS VALVE
OIL LEVEL DIPSTICK
OIL PAN
VENTILATING SYSTEM
WATER PUMP
WATER MANIFOLD
THERMOSTAT
COOLANT PRESSURE CONTROL CAP
ENGINE COOLING FAN
HEAT EXCHANGER
COOLANT FILTER AND CONDITIONER
FUEL, LUBRICATING OIL, AND COOLANT
FUEL
LUBRICATING OIL REQUIREMENTS
COOLANT
AIR INTAKE SYSTEM
AIR SHUTDOWN HOUSING
BLOWER
TURBOCHARGER INTERCOOLER
TURBOCHARGER AFTERCOOLER
EXHAUST MANIFOLD
EXHAUST MANIFOLD (WATERCOOLED)
ELECTRICAL EQUIPMENT
BATTERYCHARGING ALTERNATOR
INSTRUMENTS
ENGINE PROTECTIVE SYSTEMS
ALARM SYSTEM
OVERSPEED GOVERNOR
A ADDITIONAL INFORMATION
POWERTAKEOFF
POWER TAKEOFF TORQMATIC CONVERTER
SPECIAL EQUIPMENT
ENGINE BLOCK HEATER
TRANSMISSIONS
OPERATION AND VERIFICATION
PREPARATION FOR A FIRST TIME START
STARTING
RUNNING
STOPPING
OPERATING CONDITIONS
ENGINE RUNIN PROCEDURES
EXHAUST VALVE CLEARANCE ADJUSTMENT
FUEL INJECTOR TIMING
LIMITING SPEED MECHANICAL GOVERNOR INJECTOR RACK
LIMITING SPEED MECHANICAL GOVERNOR AND INJECTOR RACK
STATIC DOUBLE WEIGHT LIMITING SPEED GOVERNOR GAP
CHECKING AND SETTING PROCEDURE
LIMITING SPEED MECHANICAL GOVERNOR ADJUSTMENT
(VARIABLE LOWSPEED)
LIMITING SPEED MECHANICAL GOVERNOR FAST IDLE CYLINDER
GOVERNOR SETTINGS FOR "TT" ENGINES
VARIABLE SPEED MECHANICAL GOVERNOR INJECTOR RACK
VARIABLE SPEED MECHANICAL GOVERNOR AND INJECTOR RACK
CONTROL ADJUSTMENT
SG VARIABLE SPEED HYDRAULIC GOVERNOR INJECTOR RACK
CONTROL ADJUSTMENT
GOVERNORS WITH SYNCHRONIZING MOTOR
SUPPLEMENTARY GOVERNING DEVICE ADJUSTMENT
POWER CONTROL DEVICE
THROTTLE DELAY MECHANISM ADJUSTMENT
FUEL MODULATOR
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE ITEMS DESCRIPTION
MAINTENANCE OF VEHICLE ENGINE
MAINTENANCE OF STATIONARY AND INDUSTRIAL ENGINE
MAINTENANCE OF PLEASURE CRAFT MARINE ENGINES
LUBRICATING OIL
OIL PRESSURE
LUBRICATING OIL FILTER
FUEL STRAINER AND FILTER
FUEL TANK
FUEL CONTAMINATION
FUEL LINES AND FLEXIBLE HOSES
COOLING SYSTEM
WATER PUMP
COOLANT FILTER
COOLANT FILTER/INHIBITOR PRECHARGE ELEMENT
RADIATOR
TURBOCHARGER AND EXHAUST CONNECTIONS
DRIVE BELTS
BATTERY
BATTERY CHARGING ALTERNATOR
ENGINE AND TRANSMISSION MOUNTS
ENGINE TUNEUP
BLOWER BYPASS VALVE
TACHOMETER DRIVE
AIR COMPRESSOR
THROTTLE AND CLUTCH CONTROLS
AIR BOX DRAIN TUBE
AIR BOX CHECK VALVES
SHUTTER OPERATION
GOVERNOR, OVERSPEED GOVERNOR
THROTTLE DELAY FUEL MODULATOR
FAN HUB
FAN (THERMOMOUNTED)
THERMOSTATS AND SEALS
BLOWER SCREEN
FUEL INJECTORS AND VALVE CLEARANCE
VIBRATION DAMPER
STARTING MOTOR
EXHAUST SYSTEM
CRANKCASE BREATHER (EXTERNALLY MOUNTED)
CRANKCASE BREATHER (INTERNALLY MOUNTED)
ENGINE (STEAM CLEAN)
POWER TAKEOFF
TORQMATIC CONVERTER
REDUCTION GEAR
TRANSIT COACH CONVERTER MUFFLER
AIR CLEANER
AIR SYSTEM
AIR SEPARATOR FILTER ELEMENT
AIR SHUTDOWN VALVE
COOLING SYSTEM (MARINE)
HEAT EXCHANGER CHANGEOUT INTERVAL
HEAT EXCHANGER ELECTRODES AND CORE (RAW WATER
SYSTEM ZINCS)
RAW WATER PUMP
FUEL AND BOOST COOLERS
TORQMATIC MARINE GEAR
MARINE GEAR (TWIN DISC )
CLUTCH ACTUATOR (DDEC MARINE)
STORAGE
PREPARING ENGINE FOR STORAGE
TEMPORARY ENGINE STORAGE
RESTORING